The global market leader in CPG & food manufacturing sets up various green field facilities for manufacturing of various Consumer products with Best in class technology for Batch & Continuous Process Automation resulting in faster time to market manufacturing large product variants


  • Due to fast changing consumer needs plant expected system to configure & retune in shortest time to gain the Market share
  • Product quality being critical highly accurate dosing system required.
  • Production is Campaign based with short batch cycle time
  • Seamless integration of Up-stream batch process & down-stream continuous process equipment’s (Packing lines etc.)
  • Auto batch records for regulatory compliance


  • Rockwell Process Automation system with Ethernet DLR as Network
  • High end flexible Recipe management system based on specialized package enabling on the fly change of recipes
  • Special software features to ensure consistently accurate dosing of ingredients
  • Special techniques like look ahead batching to decrease the batch cycle time beyond the standard expected batch cycle times
  • Software developed for seamless integration of up-stream and down stream process equipment’s resulting in optimum utilization of plant assets


  • Quick go-to market time after product changeover enabling customer to leverage the 1st mover advantage and increase the market share & maintain the leadership
  • Highly optimum utilization of plant assets
  • Consistent and accurate product quality resulted in less recycle and wastage of raw material, packaging material, Utilities etc.
  • Highly accurate batch recording & reporting system