Major Agro-chemical manufacturer sets up complete Automated plant in record 6 months ensuring faster time to market, high availability & consistent product quality for its  New Export Oriented Unit at Dahej

Challenge

  • Process being Hazardous the system is to be commissioned error/bug free in first trial “RFT”).
  • Fool proof Logic to take care of any malfunction in the system to avoid Process run-away & Hazard situations.
  • Remote location so limited availability of skilled man-power for operations & maintenance
  • Faster time to market asking for production start up within 6 months from Project Kick off.

Solution

  • Rockwell DCS offering Plant-wide Integrated Architecture
  • Hazardous Field mounted remote IS I/O’s for reduction in field cabling & installation.
  • Intelligent Architecture with enhanced field side diagnostics & Motor protections with IMCC
  • Enhanced & User friendly operator interface
  • Asset Management for securing, managing & tracking of assets

Result

  • Production start-up within 6 months from Project Kick off.
  • Consistent Batch quality ensuring high standards of product quality.
  • Higher productivity to meet market demands resulting from flexible Control Logic and minimum downtime achieved due to enhanced diagnostics & ability to handle faults & exceptions
  • 100% error free & easy operations achieved with Tight control & User friendly Operator interface
  • Lower total cost of ownership due to Plant-wide integrated architecture